Address:
7-26,Nakayama-cho Hekinan,Aichi 447-8505,Japan
Phone Number:
+81-566-41-2350
Fax Number:
+81-566-41-2988
Website:
http://www.asahi-tekko.co.jp/
https://www.istc.co.jp/
Employees:
431employees （2021 present）
Capital:
27 million JPY
Revenue:
15.5 billion JPY（2021 present）
Main Clients:
TOYOTA MOTOR CORPORATION
AISIN CORPORATION
Introduction of your company & business:
Since our founding in 1941, we have consistently produced a wide range of products such as engine parts, transmission parts, suspension parts, and body parts by making full use of a wide range of construction methods, from hot forging and aluminum die-cast rough materials to machining, welding, and assembly. It is characterized by being able to produce.
In recent years, we have been using the in-house developed IoT system iXacs to improve productivity.
Mission/Vision:
Mission: Proposal of traditional know-how and new technology development
Vision: Contributing to the manufacturing industry through high-quality and skillful manufacturing
History:
1941 Established Kimura Iron Works
1943 Started trading with the current Toyota Motor Corporation
1961 Business succession as Asahi Tekko Co., Ltd.
2012 Established a new company, SAM, in Thailand
Key Products or Services:
・Bushing valve guide (engine part)
・Shift fork (transmission part)
・Suspension arm/lower arm (suspension parts)
・Hooks (body parts)
Factory Equipment:
・Air Drop Hammer(Hot forging)
・Die casting machine
・Welding machine
·Heat treatment
·Machining
Technology / R&D activities:
・Hot forging (stainless steel, titanium)
・ Initiatives for kaizen and carbon neutrality using the in-house developed IoT system iXacs
International Operations:
2012 Established a new company, SAM (Siam Asahi Manufacturing Co., Ltd.) in Thailand
Business Achievements:
Simultaneously reduce labor costs by 400 million yen and electricity consumption by 9% by utilizing IoT (iXacs) developed in-house
(1) Efforts to improve productivity using IoT
・Realized reduction in overtime hours and capital investment by visualizing the operating status of 200 production lines and using it to improve productivity. Labor costs for the entire company were reduced by 400 million yen.
(2) Real-time monitoring of CO2 emissions by IoT
・Monitoring 95% of company-wide energy consumption. Using real-time data on both operation and power consumption, he can visualize not only his CO2 emissions per product, but also the waste part of it.
(3) Reduction of standby power consumption through factory management
・Reduced electricity consumption by 22% (vs 2013)
Awards:
・Toyota Quality Control Excellence Award (5 times)
・Toyota Quality Control Excellence Award (5 times)
・Toyota Quality Improvement Activity Excellence Award
・Toyota Cost Excellence Award
・Toyota Weight Reduction Effort Award
・Monodzukuri Nippon Grand Award Special Award
Awards such as
Company Goals & Objectives:
Company Goals:
Improve profits and reduce CO2 emissions through kaizen activities using IoT
Objectives:
A company where employees can work happily and permanently with peace of mind while feeling growth
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